Power and Renewables

How to Design 20% More Profitable Utility Scale Solar Plants in 90% Less Time 

byLuis Winkow

RatedPower revolutionizes solar PV engineering by automating routine tasks, slashing design time by 90%. Its advanced algorithms optimize layouts, equipment placement and cable configurations, ensuring compliance with international standards. This results in up to 20% higher profitability and a 5% lower levelized cost of energy (LCOE) compared to traditional methods. By automating structure placement, road design, power station setup, cable sizing, energy production analysis, substation engineering, and generating instant drawings and reports, RatedPower empowers engineers to deliver efficient, cost-effective and competitive PV plants in record time. 

In this article, you will learn how to define some parameters that will help you optimize your PV plant, such as choosing the type of layout, determining the DC/AC ratio or sizing your equipment.  

Layout Parameters and Optimization

You have at your disposal numerous layout parameters that you can adjust in real time to see how they affect the final layout result. Here’s how to use these layout parameters to get the most out of them:  

Type of Layout 

First, you can select the type of layout you want among the following options: 

  • Regular blocks: This option defines a rectangular block of structures belonging to one power station and repeats it throughout the layout. This configuration is better for large PV plants with regular area definitions.  
  • Adaptive design: With this option, each power station (PS) can have different sizes (power) and different DC/AC ratios, so the design complies with the global parameters set by the user. This allows for power stations with different shapes that better fit the perimeter and irregularities of the site, resulting in more total installed capacity.  
RatedPower optimizes utility-scale solar designs to maximize land use efficiently. Users can perform custom layout editing and run multiple project scenarios simultaneously, cutting manual calculations and accelerating design and engineering by 90%. 

DC/AC Ratio 

The layout design tab allows you to define the DC/AC ratio. This ratio primarily depends on the PV module, the inverter and the structure you have chosen. Other parameters, such as the number of modules per string, strings per structure, and structures per inverter, will also influence this ratio.  

You can also enable the “Install the maximum peak power” checkbox. By activating this option, all possible structures will be installed in the PV plant, reaching the maximum possible peak power by varying the DC/AC ratio within a maximum of +/-0.15.  

RatedPower allows users to adjust power requirements to meet their design needs. RatedPower will also provide an extensive level of technical documentation, delivering more than 400 editable documents in seconds, customized in multiple languages based on your selections, reducing your design and engineering time by 90%. 

Using Secondary Inverters 

Another option to consider when trying to fill in those remaining portions where the chosen inverter cannot fit in is to utilize a smaller, secondary inverter. When no more power stations can be placed on the site (size-wise), this option will allow you to try to place smaller power stations using the secondary inverter. 

Setbacks 

To further personalize and optimize your layout design, RatedPower offers several setback options that you can define between different elements within the PV plant. By selecting and adjusting these setbacks, you can fine-tune the layout to achieve the best possible configuration.  

Standard Setbacks 

  • Available Area (AA) to fence  
  • Fence to structure  
  • Power Station (PS) to structure  
  • Power Station (PS) to road  
  • Structure to road
RatedPower’s software allows users to adjust the setbacks for their designs. RatedPower’s user-friendly BESS and solar design software makes it easy to use for every player in the market, helping cut hefty outsourcing and training costs. 

New Setbacks for Restricted Areas (RA) 

  • (RA) to fence 
  • (RA) to structure 
RatedPower’s software allows users to designate restricted areas. The software helps automate the optimization of your utility-scale solar designs, enabling users to reduce design and engineering time compared to traditional methods. 

In addition to these, we have introduced new fence strategies that interact with RA, providing more options for optimal layout configuration:  

  • Prevent the Fence from Crossing RA  
  • Keep RA Inside the PV Plant   
  • Let the Fence Cross RA  
Fencing around the RA can also be designed in RatedPower. 

By carefully selecting the most appropriate fence strategy and setbacks for your RAs, you can further optimize the overall design of your PV plant, ensuring maximum efficiency and utilization of space.  

Structure Position 

Optimize your layout by adjusting the orientation or offset of your structures relative to the parcel’s borders. You can choose from the following four options:  

  • Standard: Structures follow their usual axis direction.  
  • Rotated: Structures are rotated in blocks.  
  • Offset: The axis of the block is rotated while keeping the structures aligned. 
  • Turning Angle Axis: Structures are rotated while keeping the block aligned.  
RatedPower offers customizations to meet your design needs. RatedPower offers a single platform to perform all the utility-scale solar design work instead of multiple tools, enabling you to streamline your project workflow. 

For linked-row trackers, the last two options are not available.  

RatedPower offers a simulated view and projected power output for various PV plant layouts. RatedPower is the only BESS and solar design software that provides comprehensive simulations and calculations for interconnection, transmission lines and energy storage, all in one place. 

Experience RatedPower Today 

Go beyond PV and BESS—quickly engineer and optimize your utility-scale plant interconnection with ease. Customize your transformer arrangements, transmission line configurations and grid requirements to maximize power output and ensure seamless grid integration. Automate calculations for transformer losses, voltage conversion and substation infrastructure to improve project estimations and cost-effectiveness. Instantly generate editable detailed documents, including interconnection applications and engineering reports, to expedite approvals and streamline stakeholder collaboration. 

Using Smaller Structures or Enabling Partial Structure 

When your site is too small or contains a lot of irregularities, you can maximize the layout by using smaller structures. This is achieved by reducing the number of modules per row, which can be adjusted using two parameters in RatedPower: the number of modules per string and the number of strings per structure. For tracker systems, you can also opt for smaller structures with fewer modules per row.  

In addition, there is also the option to enable partial structures. This feature can be activated from the Equipment tab under Structure.   

By enabling partial structures, if you have a configuration with more than one string per structure, the software will allow the placement of structures with fewer strings, even down to one string per structure.  

 This enables the filling of any remaining spaces that cannot accommodate the original configuration, optimizing the overall layout of your PV plant by ensuring that no usable space is left empty.  

RatedPower helps users maximize their layout to produce the most power generation within a given area, improving profitability by 20% and reducing LCOE by 5%. 

Power Stations 

RatedPower allows you to optimize the placement of power stations within your PV plant.   

RatedPower gives users the flexibility to add PV plant infrastructure that works for your design. 

Placing the power station inside the DC field will remove one structure from the block connected to it, but will result in shorter distances between structures, generally leading to more total installed capacity.  

Roads 

There are seven road configuration options in RatedPower:  

Iterate different road infrastructure to find the best layout for your PV plant.  

Based on the needs of your PV plant, you can select one of the above options. The two possibilities without perimeter roads install PV modules all the way till the border of your parcel thus allowing you to install more total capacity. 

  • Only Horizontal Roads: Connects all power stations in an east-west direction to the access points.  
  • Horizontal and Perimeter Roads: Combines east-west routes with perimeter roads.  
  • Only Vertical Roads: Connects all power stations in a north-south direction to the access points.  
  • Vertical and Perimeter Roads: Combines north-south routes with perimeter roads.  
  • Full Perimeter Roads: Installs roads around the perimeter of the available area, ensuring all power stations are connected and accessible from every direction. This option is only available if there are no more than five power stations within the available area.  
  • Min. Perimeter Roads: Focuses on minimizing the length of the perimeter roads, ensuring connectivity with the least amount of road coverage around the available area. This option is only available if your available area contains no more than five power stations.  
  • No Roads: No internal roads are created within the available area, optimizing the space for maximum structure placement.  This is only an option if the available area contains just one power station, which will be placed as close as possible to the AC point within the area.  
View your PV plant come to life with RatedPower. The software also provides more than 400 editable technical and BOM documents to help build the design.  

Structure Alignment 

Here, you can choose between two options: 

RatedPower adapts the PV plant layout to your structure borders to maximize solar generation in the designated area. 

This parameter lets you choose between linear uniform positioning or adapting structures to the parcel’s border. Border adaptation can increase total capacity but may complicate construction. The choice between horizontal or vertical roads will also influence this alignment, with border adaptation taking effect based on the direction of the roads relative to the structures’ axes.  

Adjust the arrangement and distance of the solar panels in RatedPower to maximize your power generation. 

Final Adjustments to Your Design 

As discussed above, several relevant design configurations have been developed which enable you to tweak your design to perfection!  Another parameter to consider is the pitch distance, which influences not only the ground coverage ratio but also the shading losses.  

Developers, engineers and EPCs can easily edit their layouts, with CAD-like options, to optimize their designs with enhanced control and flexibility.  

Learn more on how RatedPower can help you build optimized PV and BESS projects to improve your chances with offtakers. 

About Enverus Power and Renewables

Used by more than 4,300 solar professionals in 160 countries, RatedPower offers a comprehensive cloud-based platform that automates and optimizes solar and BESS project design and engineering, helping developers, EPCs and engineers reduce design time by 90% and increase profits by 20%. 

Picture of Luis Winkow

Luis Winkow

Luis Miguel Winkow joined the RatedPower team, part of Enverus, as a Technical Advisor for the DACH market. In this role, he showcases the value of RatedPower during presales engagements with leads and supports customers on technical topics related to the design of photovoltaic plants and battery energy storage systems (BESS). Luis Miguel holds a degree in Civil Engineering and a Master’s in Energy from RWTH Aachen University in Germany.

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